When last we left our tale, the swivels were soaking in 1st Ayd Aero-Ayd (#79A) penetrant. Excellent stuff, but I wasn't willing to give it days to work. I'm just not a patient man when I'm on a roll.
I grabbed the 1-2 shift rod and a 1-1/16" wrench which fit exactly across the back and the end of the pin. I got some movement turning clockwise on the first try--not much, but encouraging enough to keep after it. I reversed direction and it moved back, then stopped dead. Once again moving clockwise, I got the same movement if not a little more... but I didn't want to tighten it, I wanted it off, so back to CCW I went. I took out the known slack and when it was hard to turn I gave it a little extra pressure. Now, I'm not a particularly strong fella, so imagine my surprise when the rod
fucking snapped off clean right at the swivel. Damn it!
Not wanting a replay of that on the only other 1-2 rod I had lying around and was willing to use on this project, I grabbed the cutoff wheel. Side note: It was installed in the Foredom which made it so much nicer to use. Anyhow, I cut a notch in the back swivel along the centerline of the rod and gave 'er a whack with a chisel. I barely nicked the threads on the rod. The offending swivel easily threaded off the rod.
I took this approach because...
Swivels are cheap, linkage rods aren't.
Well, no... they're really not. I'd looked when I came inside to feed the dog. They're better than $10/each by the time they get to your door. I have used ones, of course, but I'd need to replace whatever I used. I'm a cheap-ass, so I determined they aren't junk until I
make them junk. A plan was hatched.
Somewhere on this board there's a warning about the crappy gold-irridite 4-speed linkage that, thankfully, seems to have disappeared from the market. I have three sets of that trash, one reverse rod of which I tried to make actually fit. I could not. It was there on the floor, staring at me. It became my sacrificial 3/8"-24 thread test bed. Yes, that's the sheared part of the 1-2 rod under the vise.
Fingers crossed that the plating might, just might, work like welding Teflon, I broke out the MIG and welded the notch I'd made to remove it. So far, so good.
Much to my surprise and delight, the newly-welded swivel threaded off the rod with minimal difficulty. Even more surprising? The weld actually re-formed some of the threads. Look at this photo, and keep in mind that I'd not yet run a tap through it. Perfect? No, but that's why I tapped it... and tapping was easy.
A quick and sloppy run past the bench grinder and it almost looks normal. Aesthetics are not high on the list for this project so little effort was made here.
I, uh, fixed four swivels in this manner, one more than I needed. Do I trust them? Well, that depends. I might question using them behind an 800HP big-block with a Ram Rod-shifted Hemi 4-speed, but for a 115HP slant six feeding an overdrive 833 in a 2,600lb Valiant I've no doubt they'll work. In fact, I'm practicing what I preach here.
Here's the 1-2 rod:
The 3-4 rod, with my makeshift alignment pin/drill bit in place above it:
And of course, our old friend reverse. I used the most-questionable of the four in this position, because if you're jamming hard into reverse you're an idiot. You can also see how mildly I dinged the threads during the cutting process, though I did run a die over all the rods to clean the threads.
I need to get some new clips and tension washers since the old hardware's lookin' pretty rough, but it was enough to make sure everything fits and functions as intended. Other than that minor hardware, it's ready to fill and install. The new speedometer pinion arrived and got installed tonight. That was the last item, although I do need to figure out a handle. I have options there, I just need to decide.
While still on the subject of shifter parts, here's your
WTF Moment of the Day. This is an unmodified, factory-installed Inland 3-speed shifter handle from a 1972 Dart:
What you may (or may not) have noticed about that shifter handle piqued my curiosity. That led to further investigation into last night's carnage. Care to guess what I found?